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LGJ-200FGY型真空冷凍干燥機-壓蓋型技術(shù)參數(shù)

更新時間:2023-04-13      瀏覽次數(shù):506

LGJ-200FGY型真空冷凍干燥機-壓蓋型

LGJ-200FG Y Vacuum Freeze Dryer

                                                               

產(chǎn)品用途:

真空冷凍干燥機廣泛用在醫(yī)學(xué)、制藥、生物研究、化工和食品等領(lǐng)域。經(jīng)冷凍干燥處理的物品易于長期保存,加水后能恢復(fù)到凍干前狀態(tài)并保持原有生化特性。

Product application:

Vacuum freeze dryer is widely usely in medical,pharmaceutical,biological research,chemical and food fields.Freeze-dried articles are easy to be stored for a long time,and can be restored to the pre-freeze-dried state and retain their original biochemical characteristics after water addition.

主要特點:

? 干燥倉透明門采用航空亞克力材料,無粘結(jié)、高強度無泄漏,在操作過程中能清晰觀察物料的變化過程。

? 進口品牌壓縮機,穩(wěn)定、噪音低。

? 品牌真空泵,抽速大、噪音低。

? 預(yù)凍干燥在原位進行,減少干燥過程的繁瑣操作,實現(xiàn)了凍干過程的自動化;

? 硅油作為循環(huán)介質(zhì),控溫精度高,擱板溫差≤1℃,干燥效果均勻;

? 擱板預(yù)凍溫度可調(diào)、可控、可摸索、中試和生產(chǎn)工藝;

? 可儲存1000組程序,每個程序可程序化設(shè)定預(yù)凍段和干燥段,冷凍干燥機在運行過程中可修改程序參數(shù),并記錄干燥曲線及數(shù)據(jù);

? 7寸觸摸屏操作,PLC工業(yè)控制器,顯示干燥曲線;

? 方形托盤不易變形,易于操作,便于清洗;

? 配置充氣閥,可充干燥惰性氣體;

? 可設(shè)置用戶等級和密碼,分權(quán)進行操作管理;

? 可充氮氣或者惰性氣體進行干燥后的保存。

Main features:

1. The transparent door of the drying warehouse is made of aviation acrylic materials with no adhesion,high strength and no leakage.It can clearly observe the changing process of materials during operation.

2. Imported brand compressor,stable,low noise.

3. Brand vacuum pump,pumping speed,low noise.

4. Pre-freeze drying is carried out in situ,which reduces the tedious operation of the drying process and realizes the automation of the freeze-drying process.

5. Silicone oil as a circulation medium,and high precision temperature control,shelf temperature difference≤1℃,even drying effect;

6. Shelf prefreezing temperature adjustable,controllable,groping,pilottest and production process;

7. 1000 sets of programs can be stored.Each program can be programmed to set prefreezing and drying sections.During operation,program parameters can be modified and drying curves and data can be recorded.

8. 7touch screen operation,PIC industrial controller,display drying curve;

9. Square tray is not easy to deform,easy to operate,easy to clean;

10. Equipped with filling valve,can be filled with dry inert gas;

11. User level and password can be set,and operation and management can be carried out by decentralization;

12. It can be filled with nitrogen or inert gas for preservation after drying.

? 凍干自動控制系統(tǒng):

? 板層加溫控制系統(tǒng):

熱循環(huán)保護,特殊加熱材料,模糊PID控制算法。

凍干曲線優(yōu)化控制算法,可在升華及解析干燥階段控制樣品升溫速率及當前階段真空度值。

? 真空調(diào)節(jié)系統(tǒng):

升華及解析干燥過程進行真空度調(diào)節(jié),避免特殊物質(zhì)起泡、吹瓶及加快凍干效率的問題。

采用工業(yè)觸摸屏,人機互動型好,簡單易懂,不需說明書也可進行簡易操作。

? 手自動模式選擇:

手動模式用于摸索工藝參數(shù)(人為干預(yù)性強),自動模式用于工藝成熟階段,一鍵操作,簡單便捷。

? 數(shù)據(jù)記錄系統(tǒng):

外存存儲(U盤),存儲數(shù)據(jù)量與U盤的容量有關(guān)系

PC數(shù)據(jù)庫存儲,存儲數(shù)據(jù)量與電腦硬盤可使用容量有關(guān)系(選配項)。

? 除霜方式:

冷阱電除霜化霜,通過溫度及時間兩種控制模式,提高了化霜速度與安全性;

13. Panel heating control system;

Thermal cycle protection,special heating materials,fuzzy PID control algorithm.

The optimal control algorithm of freeze-drying curve,can control algorithm.

Thermal cycle protection,special heating materials,fuzzy PID control algorithm.

The optimal control algorithm of freeze-drying curve,can control the temperature rise rate and vacuum value of samples in the sublimtion and analytical drying stages.

Use industrial touch screen,good man-machine interaction,easy to understand,no manual can also be simple operation.

14. Manual automatic mode selection:

Manual mode is used for the process mature stage,a key operation,simple and convenient.

15. Data recording system:

External storage(U disk),storage data volume and U disk capacity is related

PC database storage,storage data volume and the computer hard disk can use the capacity relationship(optional).

16. Defrost method:

Cold trap electric defrost,through temperature and time two control modes,improve defrost speed and safety;

選配功能(另收取費用):

PC(電腦)端可遠程監(jiān)控設(shè)備運行狀況,最遠監(jiān)控距離1.5KM(選配),打印凍干曲線及數(shù)據(jù)(選配);

共晶點測試功能(選配);

10寸大彩屏,更輕松操作設(shè)備(選配);

進口品牌真空泵(選配);

水冷冷凝,溫度更穩(wěn)定不受環(huán)境溫度影響(選配);

真空調(diào)節(jié)系統(tǒng):升華及解析干燥過程進行真空度調(diào)節(jié),避免特殊物質(zhì)起泡、吹瓶及加快凍干效率的問題。

Optional functions(additional charge):

1. PC terminal can monitor the operation status of the equipment remotely,the longest monitoring distance is 1.5Km(optional),and the freeze-dryingcurve and data can be printed(optional);

2. Eutectic point test function(optional);

3. 10 color screen,easy to operate equipment(optional);

4. Imported brand vacuum pump(optional);

5. Water cooled condensation,more stable temperature is not affected by the environment temperature(optional);

6.Vacuum regulating system:Sublimation and analytical drying process for vacuum adjustmaent to avoid special substances bubbling,blowing bottles and speed up the lyophilization efficiency.

校準功能:

可進行溫度及真空度校準,確保長期使用測量值的精確性。

凍干曲線查詢功能(可查詢溫度及真空度曲線,方便工藝優(yōu)化及凍干效果驗證)。

Calibration function:

1. Temperature and vacuum calibration can be carried out to ensure the accuracy of the measured value in long-term use.

2. Freeze-drying curve query function(temperature and vacuum curve can be inquired to facilitate process optimization and freeze-drying effect verification).

術(shù)

Technology configuration table

結(jié)構(gòu)標準

Structure of thestandard

技術(shù)參數(shù)

Technical parameters

備注

remarks

基礎(chǔ)設(shè)施 infrastructure

擱板有效面積

Shelf effective area

2.16㎡


最大捕水量

Maximum water catch

35Kg/批

35kg/batch


電源

Power supply

3相380V/50Hz  

Three phase 380V/50Hz


外形尺寸

shape

約長2350mm*寬1180mm*高1850mm+500mm

About 2350mm*1180mm*1850mm+500mm

外形供參考以實物為準

Appearance for reference

最大盤裝液體

Iargest dish of liquid

26L


裝機功率

Installed power

13.5Kw

380V/50Hz

整機結(jié)構(gòu)

Whole machine structure

一體式

Spray-piece  


箱體外包

Case of outsourcing

噴塑、前殼不銹鋼

Spray-paint、

The fuont shell is 304L stainless stell


重量

weight

約1500Kg

About 1500Kg


倉體(干燥室)Bin body(drying chamber)

倉體材料

Bin body material

SUS304/厚5mm    

SUS304/5mm thick


門鎖方式

Door lock type

手柄門鎖

Handle door lock


開啟角度

Opening Angle

>110℃


倉門材料

Storehouse door materials

ACRYLIC


倉體粗糙度

Hull roughness

Ra<0.5um





板層 Plate layer

板層材質(zhì)

Layer plate material

SUS304


板層數(shù)目(塊)

Number of layers(blocks)

4+1

最上面一層為溫度補償板

The top layer is the temperature compensation plate

板層粗糙度

Plate roughness

Ra<0.4um


不銹鋼托盤

Stainless steel tray

按客戶要求定制

Customized according to customer requirements


板層間距

Lamellar spacing

80mm


板層尺寸(長*寬*高)

Lamellar spacing sheet size(length*width*height)

600mm*900mm


板層溫度

Lowest temperature of the plate

-50℃


板層最高溫度

Maximum temperature of

+70℃


板層溫度均勻性

Temperature uniformity of

±1℃(平衡后)(after balance)


加熱功率

Heating power

2.4Kw/220V/50Hz


捕水倉(冷阱)Water trap(cold trap)

捕水倉材料

Catch water sump material

SUS304


捕水倉形狀

The shape of the trap

圓形

Circular


盤管材料

Coil material

SUS304


盤管形式

Coil form

盤管

coil


除霜方式

Defrost way

電化霜

Electricity defrosting


溫度傳感器

Temperature sensor

Pt100


最大捕水量

Maximum water catch

35KG/批

35KG/batch


冷阱溫度

Cold trap minimum temperature

≤-75℃(空載)(no-load)


制冷機組Refrigeration units

壓縮機型號及數(shù)量

Compressor type and quantity

法國泰康  

French taikang  

2臺

2 pcs

機組功率

Unit power

8.8Kw(兩臺功率)(Two sets)


制冷劑

Refrigerant

混合環(huán)保制冷劑

Mixed environmental refrigerant

適量

Moderate amount

散熱器

radiator

定制

Custom

2臺  

2Set

干燥過濾器

Drying filter

丹佛斯 DML083S

Danfoss DML083s

2個

2PCS


油分離器

Oil separator

S-5201S

1個


壓力控制器

Pressure controller

丹佛斯KP5

Danfoss KP5

2個


電磁閥

Solenoid valve

丹佛斯 EVR3

Danfoss EVR3

2個


膨脹閥

Expansion valve

丹佛斯

Danfoss

3個  


換熱器

Heat exchanger

北京亞星40片

Beijing yaxing 40 pieces

2個


紫銅管

Copper tube

Φ8/φ10、φ12、φ19、φ22

適量

Moderate amount


真空系統(tǒng)Vacuum system


真空泵型號

Vacuum pump type

鮑斯真空

Kiel vacuum

1臺

1set


真空傳感器

Vacuum sensor

成都睿寶

Chengdu Ruibao



極限真空度

Ultimate vacuum

≤5Pa

空載

No-load


真空隔斷閥

Vacuum stop valve

意大利箱阱隔斷閥

Italian trunk stop valve



循環(huán)系統(tǒng) circulatory system


管道材料

Piping materials

SUS304不銹鋼管

SUS304 Stainless steel tube



循環(huán)泵

Circulating pump

丹麥格蘭富

Denmark GRUNDFOS

1臺


循環(huán)流體采用

Circulating fluid USES

硅油

Silicon oil



加熱速率

Heating rate

>1℃/min



加熱方式

Heating mode

電加熱管0.8kw/根*3

Electric heating tube 1kw/piece*3

3


控制方式

Control mode

PID



管道材料

Piping materials

SUS304不銹鋼管

SUS304 stainless steel tube



液壓系統(tǒng)  Hydraulic system


電機

Motor

1KW



液壓缸

Hydraulic cylinder

定制

Custom



控制系統(tǒng) Control system


10寸彩色觸摸屏控制,可以設(shè)置1000組凍干工藝,每組包括預(yù)凍段及干燥段。用戶可以根據(jù)需要設(shè)定凍干工藝??娠@示樣品溫度曲線、隔板溫度曲線、冷阱溫度曲線及真空度曲線??梢詫崿F(xiàn)U盤導(dǎo)出凍干工藝數(shù)據(jù)。在計算機上查看凍干數(shù)據(jù)。

10inch color touch screen control,can set1000 sets of freeze-drying process,each set contains pre-freezing secion and drying section. Users can set the freeze-drying process as required.Can display sample  temperature curve,baffle temperature curve,cold trap temperature curve and vacuum degree curve.The freeze-drying process data can be derived from the U disk。View freeze-drying data on your computer.


控制軟件

Control software

亞星儀科

1套

1SET


開關(guān)電源

Control software

HF100W-T-A

1


63A空開

63A

GHNTDZ47LE-63

1


真空泵電源插座

Vacuum pump power sochet

AC30-16A

1


固態(tài)繼電器

Solid state relay

MGR-1D4825

3


交流接觸器

Ac contactor

施耐德  LC1-D1810 M5N

Schneider LC1-D1810 M5N

5


12P端子

12P terminal

TB-2512L

1


溫度傳感器

Temperature sensor

PT100

8




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